Jobs Companies Whoop Manufacturing Engineering Manager (NPI)

About this Manufacturing Engineering Manager (NPI) role at Whoop

Whoop · Onsite · Boston, MA

RESPONSIBILITIES:

  • Own and lead end-to-end manufacturing execution for NPI, ensuring deliverables, risks, and milestones are met on schedule; accountable for on-time readiness to program deadlines

  • Serve as lead manufacturing engineer on one program while guiding execution on a second program through a small team

  • Support and develop a small manufacturing engineering team, including mentoring a Junior Manufacturing Engineer and guiding an in-region (Asia) Process Engineer to deliver parallel workstreams

  • Drive manufacturing technical readiness across builds: process development, documentation, optimization, validation, and handoff to sustaining/operations

  • Provide technical leadership and prioritization across two projects, balancing hands-on execution with delegation and coordination to maintain velocity and quality

  • Work closely with factory teams and partners on design and qualification of fixtures and equipment; apply data-driven methodologies to determine automation vs. manual assembly strategies

  • Execute DFX and apply Lean Six Sigma methodologies throughout development and production; influence design decisions to improve yield, reliability, manufacturability, scalability, and cost

  • Ensure processes meet product specification requirements and are verified via robust process control and qualification plans

  • Define and conduct DOEs, FA, and structured problem solving (DMAIC, 8D, etc.) to prevent or resolve manufacturing challenges, identify root cause, and implement corrective/preventive actions

  • Drive cross-functional work on rapid development cycles while continuously evaluating options for optimal form, fit, and function

  • Provide clear program-level communication: project status, risk/issue tracking, build readiness, and escalation aligned to leadership expectations

  • Coordinate parallel path/contingency efforts for high-risk milestones and supplier readiness gaps

  • Partner closely with CM/JDM and internal stakeholders to align schedule, capacity, test coverage, and quality targets

  • Willingness to travel up to 25% of the time

  • QUALIFICATIONS:

     
  • Degree in Engineering, Manufacturing, or a related technical field

  • 7+ years of manufacturing experience with moderate to high volume consumer electronics (experience leading or mentoring engineers preferred)

  • Experience with ultrasonic welding, adhesives, heat staking, and assembly of small battery-powered electronics utilizing both automated and manual processes

  • Demonstrated understanding of injection molded plastic part principles, defect modes, and process qualification

  • Understanding of GD&T principles to define and evaluate process quality

  • Proven track record qualifying manufacturing processes and troubleshooting issues on the factory floor

  • Proficiency in SolidWorks with best practices for fixture design

  • Strong organizational, multi-tasking, and time management skills, with demonstrated ability to manage competing priorities across multiple programs

  • Experience effectively communicating with engineering, manufacturing, and external partners and contractors in a CM/JDM model

  • Demonstrated ability to mentor engineers, lead workstreams, and drive accountability across distributed partners

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