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About this Quality Control Specialist role at BorgWarner

BorgWarner · Onsite · Chennai - India
This role will handle QMS & NPD Quality (QMS_Quality Management System & NPD_New Product Development) for Chennai location and ensure system in place to ensure BW gateway review process in all products.

  • Quality Management System
  • Develop and establish quality management system procedures for Automotive components.
  • Serve as the primary interface for OEM customers (global & India) for all QMS-related matters.
  • Coordinate with plant team members on establishing Quality Management Systems and ISO 9001: 2015 & IATF 16949
  • Responsible for audit activity including Manufacturing process audit, Internal quality audit (IQA) & co-ordinating with external quality audit for IATF16949 QMS.
  • Follow & lead ISO 9001: 2015 & IATF16949-2016 Guidelines
  • Ensure compliance with IATF 16949 and OEM-specific requirements.

  • QMS & Continuous Improvement
  • Implement and sustain core quality tools:
  • PFMEA, Control Plan, SPC, MSA
  • Drive zero-defect mindset and prevention approach.
  • Lead problem-solving initiatives using Lean Six Sigma, Kaizen.
  • Conduct and drive Layered Process Audits (LPA) and internal audits
  • Perform gap analysis and continuous process improvement initiatives across the plant
  • Advanced Quality Planning
  • Engage in the design, development, manufacturing, and program management activities for new product development projects.
  • Drive built-in quality culture rather than inspection-based quality.
  • Develop quality assurance documentation to support new product development process and regulatory submissions.
  • Single point contact for the PPAP review and submission with customer and get approval.
  • Lead investigation and EPC controls, risk assessment - SOP +90 days
  • Well versed in reading drawings, and setting up Quality Inspection plans

  • Calibration
  • Carry out measurement system analysis for gauges /instruments and test equipment.
  • Periodic calibration of gauges /instruments and test equipment.
  • Cross-functional Coordination
  • Work with:

    Manufacturing – for process capability and stability

    Engineering – for design changes & APQP

    Supply Chain – for delivery adherence

    Sales/Program teams – for customer commitments

  • Support new product launches and smooth industrialization.

  • Team Leadership & Governance
  • Lead quality engineers, inspectors, and shopfloor teams.
  • Drive accountability through daily/weekly reviews and Gemba walks.
  • Build strong capability in problem solving and process discipline.
  • Foster a culture of ownership, transparency, and continuous improvement.
  • Key Performance Indicators (KPIs)
  • Audit findings, measuring the number and severity of non-conformities discovered during internal and external audits
  • Cost of Poor Quality (COPQ)
  • Risk reduction rate, measuring the effectiveness of risk mitigation strategies

Number of process improvement initiatives Implemented, measuring the number of improvements made to existing processes

►QMS & NPD -  Job Requisition: 

 BE Mechanical Engineering with 12+ years of experience in QMS & NPD with OEM or Auto ancillary unit.

►Responsible for QMS & NPD – Quality Management System & New Product Development
•Develop and establish quality management system procedures.
•Serve as the primary interface for OEM customers (global & India) for all QMS-related matters.
•Coordinate with plant team members on establishing Quality Management Systems and ISO 9001: 2015 & IATF 16949
•Responsible for audit activity including Manufacturing process audit, Internal quality audit (IQA) & co-ordinating with external quality audit for IATF16949 QMS.
•Follow & lead ISO 9001: 2015 & IATF16949-2016 Guidelines
•Ensure compliance with IATF 16949 and OEM-specific requirements
•Engage in the design, development, manufacturing, and program management activities for new product development projects.
•Drive built-in quality culture rather than inspection-based quality.
•Develop quality assurance documentation to support new product development process and regulatory submissions

 

-

 

Internal Use Only: Salary

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About BorgWarner

BorgWarner is a global product leader in delivering innovative and sustainable mobility solutions. We are a company of innovators and independent thinkers that brings together talented employees, meaningful work and amazing technology in a unique environment. At BorgWarner we constantly work towards our vision of a clean and energy-efficient world. Our Culture BorgWarner promotes and nurtures a diverse and inclusive environment, honors integrity, strives for excellence, commits to responsibility for our communities and the environment, and builds on the power of collaboration. We believe the health and safety of our employees are a top priority. Career Opportunities We manage talent as serio

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