Job Description Summary

We are looking for an experienced Design Engineer to join the Apulia Repair Development Centre in Bari, supporting the development of advanced repair solutions through additive technologies for commercial and military engine components.

In this role, you will oversee the full CAD/CAM process, including component geometry acquisition via laser scanning, CAD model processing, CAM toolpath definition, part program creation and verification, support to the deposition process, and post-processing of repaired component geometries. All activities will be carried out in compliance with company standards and regulations.

The position also involves contributing to technical assessments and production processes, working in a dynamic international environment and collaborating closely with Engineering, Manufacturing, Global Supply Chain, and university partners. A strong Lean mindset is expected to help improve manufacturability and producibility through continuous development of advanced CAD/CAM technologies.

Job Description

Essential responsibilities:

 

• Be the owner of the entire CAD/CAM cycle at the Apulia Repair Development Center, starting from geometry acquisition, Part Program definition to post deposition checks
• Define the concept design of tooling necessary to support component repair, progressing it to detailed design for procurement
• Define the concept design of cold spray masking tooling necessary to support component repair, progressing it to detailed design for procurement
• Use designated CAM software to program ABB and KUKA robot toolpath motion
• Support machine operators, if needed, while they operate robots
• Develop innovative CAM methodology to support the application of advance repairs to aircraft engine components
• Approach CAD/CAM strategies to allow advanced repairs to achieve the objectives of cost, performance and life of the repaired part
• Define the procedures that ensure appropriate system calibration to meet quality standards of the repaired product
• Issue relevant technical documents (i.e. specifications, reports, drawings)
• Proactively support and coordinate activities in conjunction with manufacturing departments and suppliers to identify and implement constantly technology improvements (i.e. machine hardware and software updates, cost-out activities)
• Contribute to definition of the technology progression plan to develop the CAD/CAM system in Apulia Repair Development Center
• Collaborate with Maintenance and EHS to ensure maximum availability of the Apulia Repair Development Center robot equipment
• Develop and maintain structured know-how of CAD/CAM Technology, leveraging the concurrence with GE Avio Repair Stations and with other global GE Aviation Repair Stations

 

Required Qualifications: 

• Master’s degree in Mechanical/Aerospace Engineer
• Sense of ownership, attitude for collaboration, proactivity
• Technical Accountability/Ownership
• Technical program management skills
• Good technical skills
• Proficiency in Italian and English language
• Work Visa, in accordance with local regulations, is required
• Willingness to learn about and develop robot assisted manufacturing cells

 

Desired Qualifications:

 

• Passionate about fielded aviation engines
• Passionate about mechanical design and advanced technology development
• Good materials and special processes knowledge
• Previous experience in Aerospace Design and/or Repair Engineering; CAD tools knowledge
• Previous experience with Siemens NX CAD system
• Previous experience with Autocad, Powershape and Powermill software
• Previous experience with laser 3D scanning systems
• Previous experience in robot CAM programming
• Previous experience in rapid prototyping (3D printing)
• Robot calibration methodology knowledge will be considered as a plus

Why Join Us: 

At Avio Aero, people power our progress. That’s why we invest in an environment where you can develop professionally, feel valued personally, and enjoy a healthy balance between work and life. As part of the CCNL Metalmeccanico framework, you’ll benefit from a comprehensive package designed to support you and your family, including: 

 

• Performance-related bonuses and local bonus scheme 

• Flexible benefits platform with company contributions 

• Employee pension plan with company contribution 

• Life and accident insurance 

• Private complementary medical coverage 

• Sponsored canteen or meal vouchers where no canteen is available 

• Global wellbeing program to support your physical, financial, social, and emotional wellbeing including Employee Assistance Program 

• Recognition awards to celebrate service and achievements 

• Local special agreements, discounts and special offers 

• English and languages training for you and one member of your family 

• Ongoing technical, leadership, and development training to help you build your career

Contract Level: CCNL metalmeccanico – the level B2

Salary range for this role: 40.650 euro - 60.975 euro + Performance-related bonus + PDR up to 6000 euro  
Compensation will be defined within the published salary range, reflecting the candidate’s experience, developed skills, and overall alignment with the role’s responsibilities. 

Join us! 
Avio Aero is proud to be an Equal Opportunity Employer and is committed to fostering a culture of respect, where every individual is valued, supported, and empowered to thrive. Employment decisions are made based on merit, qualifications, and business needs. Join us and be part of a team where your talent, ideas, and ambition can help shape the future of flight. Apply now and see your career take flight! 

Additional Information