Job Description:

At the Airbus Helicopters site in Donauwörth, we are looking for reinforcement for current and future projects at the earliest possible start date for an

Additive Layer Manufacturing Design & Stress Specialist (m/w/d)

Your Location

At the Donauwörth site on the banks of the Danube near Augsburg, we develop helicopters from the initial idea to the flight-ready product. Experience with us how they take off and land at our own flight test center.

Our Benefits for You

• Fair Compensation & Extras: Attractive compensation and individual supplementary benefits, e.g., corporate pension models, mobility offers (e.g., bike leasing) or employee discounts at partner companies in accordance with our applicable guidelines.
• Time for You (and Your Loved Ones): 30 days of annual leave according to collective agreement; work-life balance (flexitime, mobile working, part-time, job sharing, sabbatical).
• Easy Career Advancement: Excellent training opportunities and international, group-wide development perspectives.
• Well-being at the Workplace: Company doctor; comprehensive health services (sports courses, prevention programs, etc.), canteen and cafeteria, partially local daycare near the site.
• Diversity Unites: Working in a diverse environment with over 140 nationalities, where exchange, support, and diversity are actively lived.

Your Tasks and Responsibilities

• Component Identification and Screening: Active identification of suitable components and integrated systems for additive manufacturing application.
• Design for Additive Manufacturing (DfAM): Execution of DfAM activities, topology optimization, and functional integration to optimize weight and performance.
• Structural Analysis and Strength Verification (Stress): Performing calculations and FEM analyses for dynamically loaded and fatigue-critical AM components taking into account specific material properties.
• Cross-functional Collaboration: Close alignment as technical interface between Design, Stress, the Reference Manufacturing Shop (RMS), Material & Processes (M&P), and external partners.
• Certification and Quality Standards: Support in complying with and developing aviation-specific regulations (EASA/FAA).
• Knowledge Transfer and Standardization: Participation in the Community of Practice for Additive Manufacturing, supporting upskilling measures, and contributing to the development of engineering standards.
• Knowledge Sharing and Consulting: Active sharing of expertise as well as technical consulting and support for engineering colleagues on complex additive manufacturing topics.
• Cooperation with Science and Research: Close exchange and collaboration with universities, colleges, and research institutes to evaluate new technologies and methods.
• Benchmarking and Market Observation: Conducting benchmarks and technology comparisons to identify best practices and future innovation trends.

Required Knowledge and Qualifications

• Completed Master's degree (M.Sc.) in Aerospace Engineering or a comparable qualification.
• Several years of relevant engineering experience in the aerospace industry.
• Several years of experience in Design / Structural / Stress analysis.
• Results-oriented mindset characterized by a high degree of personal responsibility, motivation, and commitment.
• Design for AM (DfAM): Specific knowledge and methodical know-how in structural design for additive manufacturing processes.
• Materials and Fatigue Understanding: Sound knowledge of AM materials and their mechanical behavior in dynamically loaded components.
• Digital Tools (3DX / DDMS): Familiarity with modern PLM and CAD systems in the context of digital definition.
• Certification and Quality Standards: Understanding of aviation-specific regulations (EASA/FAA) for additive components.
• Strong communication skills, team spirit, and the ability to inspire people.
• A pragmatic approach to solving complex challenges.
• Structured working method and clear presentation of complex topics.
• Business fluent in German and English.
• Willingness to travel internationally.

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This job requires an awareness of any potential compliance risks and a commitment to act with integrity, as the foundation for the Company’s success, reputation and sustainable growth.

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