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About this Production Supervisor role at Flowserve

Flowserve · Onsite · Nagar, India

Job Summary

We are seeking an experienced Automation Engineer with strong expertise in industrial valve automation, actuator selection, control-system integration, and project execution. The ideal candidate will have hands-on experience engineering automation packages for ball, plug, butterfly, gate, globe, check, and severe-service valves.

This role requires technical proficiency in pneumatic, hydraulic, electro-hydraulic, and electric actuation systems, along with the ability to manage projects from customer specification review through engineering, assembly, testing, inspection, dispatch, and site commissioning support


Key Responsibilities:


Valve Automation Engineering

  • Engineer and execute valve automation systems based on schematic drawings and customer requirements.
  • Develop automation solutions for:
    • Ball valves
    • Plug valves
    • Butterfly valves
    • Gate, globe, and check valves
    • Severe-service valves
  • Select, size, and integrate:
    • Pneumatic actuators
    • Hydraulic actuators
    • Electro-hydraulic systems
    • Electric actuators
    • Manual gear operators
  • Ensure appropriate actuator sizing, torque selection, fail-safe configuration, and operational suitability.

Automation Package Development

  • Design and develop complete valve automation packages incorporating:
    • Solenoid valves
    • Limit switches
    • Position transmitters
    • Positioners
    • Air filter regulators
    • Tubing layouts
    • Control panels
  • Review customer specifications, datasheets, P&IDs, and project requirements.
  • Ensure package compliance with hazardous-area classifications, SIL requirements, and applicable customer standards.
  • Prepare and review automation documentation, including GA drawings, hook-up drawings, pneumatic/hydraulic schematics, wiring diagrams, BOMs, test procedures, and technical submittals.

Project Execution & Coordination

  • Coordinate end-to-end automation project execution from engineering through dispatch.
  • Work closely with Design, Production, QA/QC, Procurement, Assembly, and Testing teams.
  • Monitor engineering schedules, technical compliance, material availability, and customer deliverables.
  • Support Factory Acceptance Tests, Site Acceptance Tests, customer inspections, and pre-dispatch activities.
  • Provide technical clarifications to customers, suppliers, and internal stakeholders.

Testing & Troubleshooting

  • Supervise actuator assembly, calibration, functional testing, and final inspection.
  • Troubleshoot issues related to:
    • Actuator performance
    • Air leakage
    • Positioning accuracy
    • Torque mismatch
    • Control-signal integration
    • ESD and fail-safe operation
  • Ensure automation packages meet functional, safety, and performance requirements before dispatch.
  • Support installation, commissioning, and troubleshooting at customer sites when required.

Continuous Improvement

  • Develop and maintain standardization for automation packages, component selection, and engineering practices.
  • Identify opportunities to improve package reliability, cost, quality, and delivery timelines.
  • Support valve automation upgrades, digitalization initiatives, and advanced control-system solutions.

Required Qualifications

  • Bachelor’s Degree or Diploma in Instrumentation Engineering/Electrical & Electronics Engineering/Mechanical Engineering/Mechatronics Engineering
  • Minimum 5 years of relevant experience in industrial valve automation.
  • Experience in valve manufacturing, EPC projects, or process-industry automation is highly preferred.

Mandatory Technical Skills

  • Strong knowledge of pneumatic, hydraulic, and electric actuator systems.
  • Experience in actuator selection, sizing, assembly, and integration for industrial valves.
  • Good understanding of instrumentation and control systems.
  • Knowledge of API and IEC standards.
  • Understanding of SIL concepts and hazardous-area requirements.
  • Familiarity with PLC/DCS integration and industrial communication protocols such as Modbus and Profibus.
  • Knowledge of control-valve accessories and automation components.
  • Ability to interpret:
    • P&IDs
    • Instrument loop diagrams
    • Electrical schematics
    • Pneumatic and hydraulic schematics
    • GA drawings
    • Fabrication drawings

Preferred Industry Experience

Candidates with experience in the following areas will be highly preferred:

  • Valve manufacturing industry
  • Oil & gas EPC projects
  • Refinery and petrochemical projects
  • LNG terminals
  • Pipeline valve automation
  • Power and process industries
  • Severe-service valve applications

Preferred Product & System Exposure

Experience with the following will be an added advantage:

  • Scotch yoke actuators
  • Rack-and-pinion actuators
  • Multi-turn actuators
  • Quarter-turn actuators
  • Motor Operated Valves
  • Emergency Shutdown systems
  • HIPPS applications
  • Partial-stroke testing systems
  • Lubricated plug valves
  • Trunnion-mounted ball valves
  • Triple-offset butterfly valves
  • High-pressure/high-temperature valves
  • Steam-jacketed valves
  • Emergency Shutdown Valves

Preferred Certifications

  • Certified Automation Professional certification preferred.
  • Functional Safety or SIL certification is an added advantage.
  • Knowledge of ISO 5211 and NAMUR standards is preferred.

Key Competencies

  • Strong technical and analytical skills
  • Excellent troubleshooting and problem-solving capability
  • Project execution and cross-functional coordination skills
  • Customer-focused approach
  • Strong documentation and communication skills
  • Leadership, mentoring, and team collaboration ability
  • Ability to manage multiple projects and deliver within schedule commitments

 

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