JOB DESCRIPTION – AUTOMOTIVE INSTALLERS – VAPR RETROFIT

About PAC

At The PAC Group (PAC), we specialize in engineering consulting, program management, and operational excellence—delivering high-impact solutions in more than 20 countries. We’re proud to partner with the world’s leading companies in automotive, aerospace, industrial, and technology sectors, providing strategic guidance and hands-on execution that drive innovation and efficiency. Whether we’re launching advanced manufacturing systems, deploying digital simulation tools, or scaling global operations, PAC thrives at the intersection of technology, engineering, and problem-solving.

Joining PAC means joining a dynamic, fast-paced, and global team that values curiosity, collaboration, and continuous improvement.

POSITION SUMMARY

The Automotive Installation Technician is responsible for executing the installation of client systems on commercial fleet vehicles in accordance with approved Standard Operating Procedures (SOPs), quality standards, and safety requirements.

This role requires hands-on mechanical aptitude, attention to detail, and the ability to perform installations efficiently within a structured, high-volume deployment environment. Technicians are expected to follow defined processes, ensure installation quality, and support overall site productivity. This position reports to the Site Leader.

KEY RESPONSABILITIES

Installation Execution

• Perform installations on fleet vehicles following approved SOPs and work instructions
• Execute all installation steps accurately, ensuring compliance with quality and safety standards
• Maintain consistent cycle times aligned with production targets
• Use tools and equipment properly and safely during all installation activities

Quality Assurance

• Ensure all installations meet defined quality standards and acceptance criteria
• Perform self-checks and support quality inspections as required
• Identify and report defects, inconsistencies, or installation issues
• Support rework activities when necessary

Safety Compliance

• Follow all safety procedures, including Job Hazard Analysis (JHA) and site safety guidelines
• Properly use Personal Protective Equipment (PPE) at all times
• Maintain a clean and organized work area
• Report on safety risks, incidents, or near misses immediately

Material Handling & Inventory Support

• Retrieve and handle materials from on-site storage (e.g., PODs)
• Verify parts and kits prior to installation
• Ensure proper handling of components to avoid damage or loss
• Support basic inventory tracking and material organization

Vehicle Readiness & Inspection Support

• Support basic vehicle readiness checks prior to installation (e.g., visual inspection)
• Flag issues or non-ready vehicles to the Site Leader
• Follow defined processes for deferring vehicles not meeting installation criteria

Reporting & Documentation

• Record installation activities and required data using PAC digital tools (PATHFINDER)
• Capture required evidence (e.g., photos, VIN tracking) for traceability and quality audits
• Ensure accurate and complete documentation for each installation

Team Collaboration

• Work collaboratively with team members to maintain workflow and meet daily targets
• Support onboarding and knowledge sharing with other technicians
• Follow direction from Site Leader and contribute to a positive team environment

Continuous Improvement

• Provide feedback on installation process improvements
• Support implementation of updated SOPs and best practices
• Identify opportunities to improve efficiency and reduce rework

REQUIRED QUALIFICATIONS

• 1–3 years of experience in automotive, mechanical, or installation-related roles
• Basic mechanical aptitude and familiarity with hand and power tools
• Ability to follow detailed instructions and SOPs
• Strong attention to detail and quality focus
• Ability to work in a fast-paced, high-volume environment
• Valid driver’s license
• Ability to work NIGHT SHIFT
• Ability to travel up to 80% of the time across the U.S

PREFERRED EXPERIENCE

• Experience in vehicle upfitting, retrofits, or fleet installation programs
• Familiarity with structured production or assembly environments
• Experience using digital tools for reporting or work tracking
• Basic electrical/mechanical troubleshooting experience

PROJECT REQUIREMENTS

All personnel assigned to this project must comply with the following requirements:

• English Communication: All employees must be able to communicate effectively in English during operations.
• Work Authorization: All employees must have valid legal authorization to work in the US.
• Safety Compliance: All employees must always follow safety regulations and immediately report any potential risks or unsafe conditions during operations.
• Work Standards: Personnel must follow the established working procedures, including punctuality, adherence to process instructions, and meeting expected performance levels.

POSITION SUMMARY

The Project Manager is responsible for overseeing daily installation operations related to VAPR system deployment on commercial fleet vehicles. This role ensures adherence to safety, quality, and productivity requirements while coordinating technicians, materials, and workflow across all installation activities.

The Site Leader serves as the primary on-site operational point of contact, responsible for execution, coordination with customer representatives, and overall site performance. This is a hands-on leadership role, expected to maintain operational understanding of the installation process and support field activities as needed to ensure continuous workflow. This position reports to the Deployment / Program Manager.

KEY RESPONSABILITIES

Operational Leadership

• Lead and coordinate daily activities of installation teams.
• Ensure adherence to standardized installation procedures (SOPs).
• Assign technicians based on workload, skill level, and production targets.
• Conduct daily briefings to align on safety, production goals, and priorities.
• Maintain consistent workflow across all installation steps.

Production & Execution Management

• Track daily installation output against plan.
• Monitor cycle times and identify bottlenecks.
• Implement corrective actions to maintain throughput.
• Ensure efficient vehicle flow through staging, installation, and completion.
• Coordinate readiness of tools, materials, and kits to avoid delays.

Vehicle Flow & Site Coordination

• Coordinate vehicle availability and staging within the site/yard.
• Ensure proper sequencing of vehicles aligned with installation plan.
• Support vehicle movement coordination as needed to maintain workflow.
• Prevent congestion, idle time, or process interruptions.

Quality Oversight

• Ensure all installations follow approved procedures and quality standards.
• Support inspection activities and coordinate rework when required.
• Monitor First Pass Yield (FPY) performance and defect trends.
• Escalate recurring quality issues to program and engineering teams.

Safety & Compliance

• Enforce PPE requirements and safe work practices.
• Ensure compliance with Job Hazard Analysis (JHA) and safety procedures.
• Maintain clean, organized, and hazard-free work areas.
• Report and escalate safety risks, incidents, or near misses.

Client Coordination

• Serve as the primary on-site point of contact for the customer.
• Coordinate daily execution with site representatives.
• Provide updates on production status, risks, and constraints.
• Escalate issues related to site access, logistics, or operations.

Hands-On Support

• Maintain working knowledge of all installation steps.
• Provide hands-on support during peak demand or operational gaps.
• Support onboarding and on-the-job training of technicians.

Reporting & Communication

• Provide daily reporting on production, quality, and safety metrics.
• Track issues, delays, and risks impacting execution.
• Ensure proper documentation and traceability (e.g., VIN-level tracking).
• Coordinate with PAC leadership and cross-functional teams.

Continuous Improvement

• Identify opportunities to improve efficiency, quality, and workflow.
• Support implementation of updated procedures and best practices.
• Provide feedback to program leadership on operational performance.

REQUIRED QUALIFICATIONS

• 3+ years of experience in automotive installation, fleet upfit, or similar field operations
• Experience leading field teams of 8–16 technicians
• Ability to read, understand, and enforce SOPs
• Strong organizational and communication skills
• Comfortable working in high-volume, fast-paced environments
• Valid driver’s license
• Ability to perform hands-on technical tasks within the installation process when required.

PREFERRED EXPERIENCE

• Fleet installation or vehicle modification programs
• Experience with structured production environments (takt-based or high-volume)
• Multi-site deployment experience
• Experience working with enterprise customers

PROJECT REQUIREMENTS

All personnel assigned to this project must comply with the following requirements:

• English Communication: All employees must be able to communicate effectively in English during operations.
• Work Authorization: All employees must have valid legal authorization to work in the US.
• Safety Compliance: All employees must always follow safety regulations and immediately report any potential risks or unsafe conditions during operations.
• Work Standards: Personnel must follow the established working procedures, including punctuality, adherence to process instructions, and meeting expected performance levels.

Job Title: Vehicle Dynamics Test Engineer
Location: East Liberty, Ohio
Client Facing: Yes

About PAC Group:  

 At The PAC Group (PAC), we specialize in engineering consulting, program management, and operational excellence—delivering high-impact solutions in more than 20 countries. We’re proud to partner with the world’s leading companies in automotive, aerospace, industrial, and technology sectors, providing strategic guidance and hands-on execution that drive innovation and efficiency. Whether we’re launching advanced manufacturing systems, deploying digital simulation tools, or scaling global operations, PAC thrives at the intersection of technology, engineering, and problem-solving.  

Joining PAC means joining a dynamic, fast-paced, and global team that values curiosity, collaboration, and continuous improvement.  

Role Purpose:

• Act as a lead for Vehicle Dynamics objective test campaigns, overseeing everything from initial test planning to final data sign-off
• Lead the selection, installation, and calibration of complex test equipment (IMUs, wheel force transducers, string pots, GPS/RTK) and ensure high fidelity data capture
• Conduct rigorous objective test procedures alongside targeted subjective evaluations
• Process large datasets to validate performance against targets, perform root-cause analysis for edge-case behaviors, and correlate physical data with simulation results
• Manage test readiness reviews (TRR), vehicle ballast/setup coordination and proving ground logistics to ensure efficient track time utilization

Required Qualifications:

• Vehicle Dynamics experience, including both objective and subjective evaluations
• Hands on experience with vehicle instrumentation data acquisition and objective test execution
• Experience in test preparation, analysis, and reporting 
• Familiarity with prototype or pre-production vehicle testing
• 2+ years of experience and a Batchelor's degree in Mechanical Engineering, Aerospace Engineering, or a related field
• Hands on physical testing experience (proving grounds, Formula SAE, or a professional motorsports)
• Strong first principals command of vehicle dynamics (e.g., Dewesoft, VBox, Campbell Scientific, or MoTeC)
• Proven ability to distill complex multichannel data into concise executive summaries for cross functional stakeholders

Bonus Qualifications:

• Masters in mechanical engineering with a focus on a multibody dynamic or control theory
• Strong proficiency in Python or MATLAB for automating data processing pipelines
• Experience in vehicle dynamics CAE development tools such as MSC Adams, CarMaker, and Matlab/Simulink
• Experience with autonomous vehicle platforms and the unique dynamics of drive-by-wire systems