BUILD RELIABILITY ENGINEER (STARSHIP)

As a Build Reliability Engineer, you will be part of a widely interdisciplinary team developing global manufacturing procedures, maximizing quality through efficient production. You will employ “reliability by any means necessary”, stretching your expertise in fabrication methods, work instructions, tooling design, inspection procedures, data gathering/visualization, and broad collaboration. You will build new processes from the ground up, and routinely grade/improve execution of existing processes, driving continuous production improvement and ultimately be responsible for build-induced vehicle risk.

RESPONSIBILITIES: 

• Develop manufacturing, integration, assembly, welding, NDE, cleanliness, and checkouts processes from the ground up, then enforce consistency across different work centers
• Design and implement tooling for work access, mechanical/avionics/propulsion testing, build fixturing, lifting & rigging, and fluids
• Define and document inspection requirements and procedures
• Create training for production and inspection processes
• Author planning, test plans, and training to execute processes and collect data, ensuring efficient and stable quality at increasing production volumes
• Contain non-conforming hardware in collaboration with quality, production, and design groups to ensure systemic issues are corrected, and risk is managed for the fleet
• Work closely with design teams to improve DFM and requirement fulfillment
• Aggressively modify requirements and manufacturing process where design intent and production rate are incompatible
• Conduct build quality reviews to identify repeat and high impact issues. Drive corrective action within and outside of your work center

BASIC QUALIFICATIONS:

• Bachelor's degree in mechanical engineering, aerospace engineering, materials engineering, manufacturing engineering, chemical engineering, electrical engineering, or physics
• 1+ years in manufacturing, quality, and/or design engineering role (student project team or internship experience qualifies)

PREFERRED SKILLS AND EXPERIENCE:

• Experience with the build, assembly, or integration of structures, avionics, valves, fluid system components, actuators, thermal protection systems, or other aerospace components
• Mechanical tooling or component design and design for manufacturability
• Proficiency with 3D CAD Software such as NX, SolidWorks, or CATIA
• Knowledge of mig, tig, laser, stud, spot, or robot welding techniques, as well as visual, penetrant, x-ray, EMAT, or other NDT processes
• Involvement in a collegiate or hobby design project (Formula SAE, rocketry, etc)
• Proficiency with SQL and Power BI or other database/query/data visualization suite
• You thrive in a hands-on environment and are hungry to step out of the office, onto the shop floor
• Knowledge of metallic manufacturing techniques, processes, and equipment related to machining, bending, forming, casting, additive manufacturing, fastening, drilling, and/or bonding
• Strong interpersonal skills and ability to collaborate with partners/customers from a diverse set of engineering disciplines

ADDITIONAL REQUIREMENTS:

• Ability to work extended hours, weekends, and offsite as needed

COMPENSATION AND BENEFITS:         

Pay range:       

Level I: $100,000.00 - $115,000.00/per year           

Level II: $110,000.00 - $135,000.00/per year

Your actual level and base salary will be determined on a case-by-case basis and may vary based on the following considerations: job-related knowledge and skills, education, and experience.

Base salary is just one part of your total rewards package at SpaceX. You may also be eligible for long-term incentives, in the form of company stock or long-term cash awards, as well as potential discretionary bonuses and the ability to purchase additional stock at a discount through an Employee Stock Purchase Plan. You will also receive access to comprehensive medical, vision, and dental coverage, access to a 401(k) retirement plan, short and long-term disability insurance, life insurance, paid parental leave, and various other discounts and perks. You may also accrue 3 weeks of paid vacation and will be eligible for 10 or more paid holidays per year. Employees accrue paid sick leave pursuant to Company policy which satisfies or exceeds the accrual, carryover, and use requirements of the law.

WELDER (STARSHIP)

RESPONSIBILITIES:

• Fabricate, weld, and assemble various subassemblies for Starship 
• Operate and utilize advanced manufacturing equipment such as robots, spot welders, hand-held laser welders, automated welders, seam welders, and press brakes
• Perform routine maintenance procedures for up-keep on tooling and equipment as required
• Use precision calibrated tools – torque wrenches, micrometers, and calipers
• Read and interpret technical drawings, and follow detailed work instructions
• Perform blending, filing, and fit-up of sheet metal piece parts
• Load, lift and unload parts with use of cranes, forklifts, and custom tools
• Check work after completion of each operation in job and/or completed job to ensure it is complete per drawing

BASIC QUALIFICATIONS:

• High school diploma or equivalency certificate
• 1+ years of experience in hardware assembly, test, maintenance, material handling, and/or installation; OR certificate from an accredited trade skills program in A&P, manufacturing, and/or electronics
• 1+ years of experience with TIG welding in a manufacturing environment or certificate of completion for TIG welding from an accredited program within the last 2 years

PREFERRED SKILLS AND EXPERIENCE:

• 5+ years of experience in welding with one or more of the following materials: stainless steel, carbon steel, Inconel, aluminum or titanium
• Experience with aerospace TIG welding
• Proficient in cutting, grinding, deburr, and fabrication
• Proficient in blueprint reading and lay-out
• Knowledge and experience completing welds that pass visual before being X-rayed or dye-penned
• Certification with AWS D17.1 and D1.2
• Experience with overhead cranes and forklifts
• Experience using various types of hand tools and/or hand-held power tools, floor-mounted power tools and precision measuring tools

ADDITIONAL REQUIREMENTS:

• This position is based in Westminster, MD and requires being onsite - remote work not considered
• Must be able to work extended hours and/or weekends as necessary
• Willing to travel (up to 10%)

COMPENSATION AND BENEFITS:

Pay range:    
Level 1: $21.00 - $27.00/hour
Level 2: $26.00 - $32.50/hour   
Level 3: $31.00 - $38.00/hour   

Your actual level and base salary will be determined on a case-by-case basis and may vary based on the following considerations: job-related knowledge and skills, education, and experience.

Base salary is just one part of your total rewards package at SpaceX. You may also be eligible for long-term incentives, in the form of company stock or long-term cash awards, as well as potential discretionary bonuses and the ability to purchase additional stock at a discount through an Employee Stock Purchase Plan. You will also receive access to comprehensive medical, vision, and dental coverage, access to a 401(k) retirement plan, short and long-term disability insurance, life insurance, paid parental leave, and various other discounts and perks. You may also accrue 3 weeks of paid vacation and will be eligible for 10 or more paid holidays per year. Employees accrue paid sick leave pursuant to Company policy which satisfies or exceeds the accrual, carryover, and use requirements of the law.

NDE INSPECTOR

The NDE Operations organization at SpaceX is an inclusive, inter-disciplinary team that is committed to the providing high quality inspections of flight components and production assemblies. The breadth of exposure as an NDE Inspector is immense, as the organization is responsible for a large diversity of inspection types across Starship. You will have the ability to engage with the process to provide continuous improvement to execute on the mission to make humanity interplanetary.

RESPONSIBILITIES: 

• Perform surface and volumetric NDE inspections
• Interpret, evaluate, communicate, and report findings to production and engineering teams
• Interpret and review engineering drawings as required
• Support the development of NDE inspection techniques for complex geometries
• Support research and development of system qualification and certification for critical processes
• Assist in training and developing others on the team

BASIC QUALIFICATIONS:

• High school diploma or equivalency certificate
• Nondestructive Evaluation Level II certification in line with ASNT TC-1A, NAS-410, or DOD guidance in one of the following methods: eddy current (ET), radiography (RT), digital radiography (DR), dye penetrant (PT), visual inspection (VT), computed radiography (CR), phase array (PAUT), ultrasonic (UT), ultrasonic shear wave (UTSW), or magnetic particle (MT)

PREFERRED SKILLS AND EXPERIENCE:

• Additional nondestructive evaluation Level II OR III certifications in line with ASNT TC-1A, NAS-410, or DOD guidance in one of the following methods: Eddy current (ET), radiography (RT), digital radiography (DR), dye penetrant (PT), visual inspection (VT), computed radiography (CR), phase array (PAUT), ultrasonic (UT), ultrasonic shear wave (UTSW), or magnetic particle (MT)
• Operational experience using one of the listed NDE methods for the inspection of weldments
• 2+ years of experience as a level II nondestructive evaluation/testing inspector
• Experience performing NDE testing within the aerospace industry
• American Welding Society (AWS) Certified Welding Inspector (CWI)
• Basic computer skills and familiarity with Microsoft applications including Word, PowerPoint, Excel, etc.
• Experience inspecting advanced materials such as high strength aluminum alloys, precipitation hardened steels, inconel, monel, titanium, and maraging steel (super alloys)
• Knowledge of UTEX InspectionWare software or equivalent
• Knowledge of NASA 5009 standards
• Knowledge of AMS, AWS/ASME, ASTM, standards
• Experience with problem solving tools and techniques including: practical problem solving (PPS), and eight disciplines (8D)
• Basic understanding of Lean principles: 5S, Kaizen, continuous improvement initiative

 ADDITIONAL REQUIREMENTS:

• Ability to work extended hours and weekends as necessary

COMPENSATION AND BENEFITS:

Pay range:    
Level 1: $25.00 - $33.50/hour
Level 2: $29.00 - $38.50/hour   
Level 3: $34.00 - $44.75/hour   

Your actual level and base salary will be determined on a case-by-case basis and may vary based on the following considerations: job-related knowledge and skills, education, and experience.

Base salary is just one part of your total rewards package at SpaceX. You may also be eligible for long-term incentives, in the form of company stock or long-term cash awards, as well as potential discretionary bonuses and the ability to purchase additional stock at a discount through an Employee Stock Purchase Plan. You will also receive access to comprehensive medical, vision, and dental coverage, access to a 401(k) retirement plan, short and long-term disability insurance, life insurance, paid parental leave, and various other discounts and perks. You may also accrue 3 weeks of paid vacation and will be eligible for 10 or more paid holidays per year. Employees accrue paid sick leave pursuant to Company policy which satisfies or exceeds the accrual, carryover, and use requirements of the law.

QUALITY INSPECTOR (STARSHIP)

• Utilize inspection equipment such as micrometers, calipers, and profilometer
• Approve or reject items and document inspection results as required
• Perform documentation review and verification of certifications, specifications, and conformance to design requirements through eCerts or physical copies
• Communicate with internal customers and suppliers to resolve inspection discrepancies
• Complete surface plate work/inspection of machined aerospace parts
• Support quality management system policies and procedure documentation, assess compliance with company and industry standards, initiate and lead continual improvement and lean manufacturing initiatives
• Inspect flight hardware at the supplier according to engineering drawings, purchase order(s), industry standards, and SpaceX specifications
• Use electronic MRP system to route parts and components to proper departments 

BASIC QUALIFICATIONS:

• High school diploma or equivalency certificate
• 1+ years of receiving, precision, mechanical, or metrological inspection experience

PREFERRED SKILLS AND EXPERIENCE:

• Experience operating a forklift or other material handling motorized vehicles and equipment
• Practical experience working within quality management systems (AS9100 and ISO 9001)
• Experience within the aerospace, automotive, semiconductor, or electronic fields
• Experience detecting design and drawing flaws
• Ability to read and interpret engineering drawings and specifications using ASME Y14.5
• Experience with GD&T and use of metrology tools and gauges
• Experience with Microsoft Word, Outlook, and Excel

 ADDITIONAL REQUIREMENTS:

• This position is based in Westminster, MD and requires being onsite - remote work not considered
• Must be able to work extended hours and/or weekends as necessary
• Willing to travel (up to 10%)

COMPENSATION AND BENEFITS:

Pay range:    
Level 1: $25.00 - $31.00/hour
Level 2: $29.00 - $37.00/hour   
Level 3: $34.00 - $43.00/hour   

Your actual level and base salary will be determined on a case-by-case basis and may vary based on the following considerations: job-related knowledge and skills, education, and experience.

Base salary is just one part of your total rewards package at SpaceX. You may also be eligible for long-term incentives, in the form of company stock or long-term cash awards, as well as potential discretionary bonuses and the ability to purchase additional stock at a discount through an Employee Stock Purchase Plan. You will also receive access to comprehensive medical, vision, and dental coverage, access to a 401(k) retirement plan, short and long-term disability insurance, life insurance, paid parental leave, and various other discounts and perks. You may also accrue 3 weeks of paid vacation and will be eligible for 10 or more paid holidays per year. Employees accrue paid sick leave pursuant to Company policy which satisfies or exceeds the accrual, carryover, and use requirements of the law.

OFFICE MANAGER

SpaceX is looking for an experienced and driven Office Manager to support our Westminster MD office. The Office Manager will be responsible for the smooth day-to-day operations and functioning of the Westminster site.

RESPONSIBILITIES:

• Provide exceptional customer service to internal and external customers via phone, email and face-to-face.
• Assist with managing multiple calendars, including multiple conference room calendars coordinate with IT, facilities and construction teams to help manage ongoing improvements and fixes.
• Work with various parties to ensure facility remains in good operating condition (cleanliness/organization ) while always looking for improvement opportunities.
• Ensure all medical/emergency equipment is adequately inspected and maintained
• Act as quality representative on the site manage any internal and external quality audits, driving down closure of any open actions.
• Conduct routine walks around the site looking for any quality or health non-conformances Work with various parties to ensure facility remains in good operating condition (cleanliness/organization).
• Assist with organizing meetings to include food and beverage as necessary as well as coordinating any audio visual needs
• Assist with the oversight of ordering and restocking of office supplies
• Assist with the oversight of ordering and restocking of food and beverage; reassess and discuss with manager as necessary
• Schedule and manage team social events and team building activities
• Run various errands as required (reimburse of mileage available but no company vehicle provided)
• Assist with new hire questions and desk set up.
• Coordinate with facilities and IT teams to ensure all items required are ready for new hires
• Welcome guests and assist with temporary set up (checking-in, badging and if needed escorting personnel around)
• Assist with booking travel as necessary
• Assist with coordination/scheduling of meetings with our teams as requested by other SpaceX departments and locations
• Assist with ITAR/NDA form execution and processing
• Provide executive support as necessary

BASIC QUALIFICATIONS:

• Associate degree and 6+ years of experience in a office setting, or a bachelor's degree and 4+ years of experience in an office setting

PREFERRED SKILLS AND EXPERIENCE:

• 8+ years of experience supporting in an enterprise environment
• Positive "can-do" attitude with willingness to participate at all levels of the business
• Strong work ethic, proactive, self-motivated with ability to hit the ground running
• High attention to detail and sound judgment
• Ability to multi-task, change direction quickly, and thrive in a fast-paced, often high pressure atmosphere while working with minimum supervision
• Ability to take direction from multiple staff members, prioritize workload, and be willing to do light cleaning and run various errands
• Ability to handle difficult situations and people
• Proficiency in all Microsoft applications, especially Word and Outlook, Power Point, and Excel, including ability to maintain spreadsheets, contacts, distribution lists, etc.
• Excellent verbal and written communication skills

ADDITIONAL REQUIREMENTS:

• This position is based in Westminster, MD and requires being onsite - remote work not considered
• Must be able to work extended hours and/or weekends as necessary
• Willing to travel (up to 10%)

COMPENSATION AND BENEFITS:

Pay range:    
Office Manager/Level 1: $80,000 - $95,000/per year
Office Manager/Level 2: $95,000 - $105,000/per year

Your actual level and base salary will be determined on a case-by-case basis and may vary based on the following considerations: job-related knowledge and skills, education, and experience.

Base salary is just one part of your total rewards package at SpaceX. You may also be eligible for long-term incentives, in the form of company stock or long-term cash awards, as well as potential discretionary bonuses and the ability to purchase additional stock at a discount through an Employee Stock Purchase Plan. You will also receive access to comprehensive medical, vision, and dental coverage, access to a 401(k) retirement plan, short and long-term disability insurance, life insurance, paid parental leave, and various other discounts and perks. You may also accrue 3 weeks of paid vacation and will be eligible for 10 or more paid holidays per year. Employees accrue paid sick leave pursuant to Company policy which satisfies or exceeds the accrual, carryover, and use requirements of the law.

EQUIPMENT RELIABILITY ENGINEER (STARSHIP)

As Starship production continues to push new bounds in order to satisfy the growing demands of the space industry, the complex and ever-evolving critical equipment required to build, integrate, and test our products must work harder than ever. Equipment Reliability Engineers hold the keys to the production machine; they not only help identify some of the most risk-heavy SpaceX production assets, but they technically diagnose, advise, implement, and execute a strategic path forward at the equipment-level to promote system reliability, minimize losses, and maximize critical asset efficiencies.

RESPONSIBILITIES:

• Own equipment improvement plans for maintenance strategies and equipment availability to maximize production equipment availability
• Define, develop, and refine equipment reliability programs that include:
• Preventive maintenance tasks performed by machine operators and experienced maintenance technicians
• Comprehensive BOM development and selection of critical spare parts
• Integration of existing equipment into SpaceX Internet of Things (IoT) to enable real time performance monitoring
• Design and integration of new sensors onto machines to set predictive and condition-based monitoring triggers
• Iterative design improvements
• Develop engineering solutions to repetitive or high consequence failures on critical equipment through Root Cause Analysis (RCA)
• Conduct Failure Mode Effects and Criticality Analysis (FMECA) to create proactive reliability programs for critical equipment
• Coordinate cross-functionally to drive process improvements, design iterations and complete equipment overhauls
• Integrate with internal tooling, automation and production teams to ensure maintainability of design is incorporated into new internally designed equipment
• Develop and implement maintenance and reliability Key Performance Indicators (KPIs) to drive equipment improvements and organizational efficiency
• Support onboarding and commissioning of newly purchased or fabricated equipment; release reliability programs prior to equipment entering production
• Provide technical support to production, maintenance management and technical personnel
• Manage production requests for asset improvements and data collection

BASIC QUALIFICATIONS:

• Bachelor's degree in an engineering discipline
• 1+ years of experience in manufacturing, reliability, or operations

PREFERRED SKILLS AND EXPERIENCE:

• 5+ years of experience in a maintenance engineering role and reliability in a high-volume manufacturing, testing or operational environment
• Hands-on experience with equipment control systems, machinery, tooling and industrial automation
• Developed understanding of mechanical, fluid, and electrical component functions
• Experience using Microsoft SQL and PowerBI
• Ability to read and understand equipment schematics, P&ID, GD&T and OEM manuals
• Familiarity with aerospace manufacturing and test equipment; CNC, SMT, 3D printing, robotics, tooling, furnaces, chillers, etc.
• Experience working with CMMS programs such as Maximo, SAP, Infor
• Basic understanding of maintenance and reliability KPIs; OEE, MTBF, MTTR
• Critical thinking and problem-solving skills
• Detail oriented, organized, and able to demonstrate a high sense of urgency

COMPENSATION AND BENEFITS:

Pay range:    
Equipment Reliability Engineer/Level I: $100,000.00 - $115,000.00/per year    
Equipment Reliability Engineer//Level II: $110,000.00 - $135,000.00/per year    

Your actual level and base salary will be determined on a case-by-case basis and may vary based on the following considerations: job-related knowledge and skills, education, and experience.

Base salary is just one part of your total rewards package at SpaceX. You may also be eligible for long-term incentives, in the form of company stock, stock options, or long-term cash awards, as well as potential discretionary bonuses and the ability to purchase additional stock at a discount through an Employee Stock Purchase Plan. You will also receive access to comprehensive medical, vision, and dental coverage, access to a 401(k) retirement plan, short and long-term disability insurance, life insurance, paid parental leave, and various other discounts and perks. You may also accrue 3 weeks of paid vacation and will be eligible for 10 or more paid holidays per year. Employees accrue paid sick leave pursuant to Company policy which satisfies or exceeds the accrual, carryover, and use requirements of the law.