Jobs Companies Heidelberg Materials Reliability Engineer – HROC

About this Reliability Engineer – HROC role at Heidelberg Materials

Heidelberg Materials · Onsite · Cairo

Reporting to: Functional Engineering Lead – HROC

Job Purpose:

In this role, you will be responsible for providing technical support and expertise to multiple cement plants within a designated region, led and coordinated by area CCC. You will collaborate effectively across departments to achieve shared goals.

Based in a central location remote to the plants, you will collaborate closely with plant teams and CCC specialists to optimize reliability & reduce maintenance costs and drive continuous improvement initiatives across the region.

Regular travel to the plant sites including longer stays at plant will be required.

Roles and Responsibilities:

  • Drive adoption of predictive maintenance technologies, including Vibration analysis, Thermography, Oil analysis & Online monitoring systems
  • Prepare preventive MTN plans for plant equipment
  • Develop the Inspection master plan (preventive & predictive)
  • Lead and facilitate root cause failure analysis (RCFA) for Repeated equipment failures, Major breakdowns, Process-related reliability issues
  • Ensure sustainable corrective actions are implemented and tracked
  • Build capability within plant teams on structured problem-solving methods
  • Analyse and Interpret condition monitoring data and translate insights into actionable work orders
  • Support plants in transitioning from emergency based to condition-based maintenance
  • Optimize preventive maintenance strategies & support plants in PM plans planning and scheduling
  • Analize trends (PX trend – vibrations – lubricants analysis reports) to anticipate potential failures and optimize equipment operation
  • Prepare SAP PM work orders in case indications / failures are detected
  • Maintain accurate and up-to-date equipment condition data in the maintenance system by preparing and updating Historical Equipment Record
  • Use SAP PM and Infor EAM to Analyze maintenance history, improve work order quality and data accuracy
  • Support digital initiatives within HROC and asset performance management
  • Lead and apply regional reliability engineering strategies in coordination with area CCCs to improve equipment performance, uptime, and maintenance cost effectiveness across multiple cement plants.
  • Collaborate with CCC specialists and outage planner and plant maintenance teams to optimize maintenance outage planning and asset performance strategies.
  • Develop and implement effective spare parts management strategies across the plants supported, ensuring identification and availability of critical spare parts, optimizing inventory levels and minimizing costs.

Job Qualifications, Requirements & Experience:

Education

  • Bachelor’s degree in Mechanical Engineering, Electrical Engineering, or a related field
  • Minimum 8 years previous experience in reliability engineering within a cement, heavy industrial, or continuous manufacturing environment.
  • Strong working knowledge of reliability principles, condition-based maintenance, and root cause analysis methodologies.
  • Strong working knowledge in spectrum analysis and interpretation (CAT II, CAT III are of an advantage)
  • Strong working knowledge in usage of SAP PM & Infor EAM
  • Proficiency with preventive, predictive maintenance technologies and computerized maintenance management systems (SAP PM & Infor EAM).
  • Strong training and coaching abilities.
  • Ability to communicate fluently and effectively with international stakeholders in English. French and German language skills are of advantage
  • Willingness to extensive travelling abroad including longer stays at plants.

Work Week: European

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About Heidelberg Materials

Shaping the future, building successes Heidelberg Materials – your springboard into the future of the construction materials industry. As a globally leading company in the construction sector, we manufacture one of the most widely used products, paving the way not only toward more sustainable production but also toward your personal success story. Our bold and innovative approach focuses on massive CO₂ reduction, efficient recycling technologies, and digital solutions – setting new standards for the industry. In our globally connected and locally rooted community, your ideas have the power to shape a better tomorrow for people. With us, you’re not just shaping the industry’s future; you’re s

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