Jobs Companies Johnson Controls CDU Quality Sup. Engineer

About this CDU Quality Sup. Engineer role at Johnson Controls

Johnson Controls · Onsite · Wuxi-Jiangsu-China

Job Description

Position: CDU Comprehensive Quality Process Control Engineer

Position Summary

The CDU Comprehensive Quality Process Control Engineer is a key leader responsible for driving end-to-end quality excellence across CDU-related operations. This role owns the strategy, governance, and continuous improvement of process quality control systems, ensuring robust, scalable, and data-driven quality performance. The position plays a critical role in risk prevention, advanced problem solving, and cross-functional alignment to achieve zero-defect goals and superior customer satisfaction.

Key Responsibilities

1. Quality Strategy & Process Ownership

  • Define and lead the overall CDU process quality control strategy aligned with business and customer objectives.
  • Own end-to-end process quality governance, ensuring consistent standards across all CDU operations.
  • Establish scalable control frameworks to support both current production and future growth.

2. Advanced Process Control & Capability Management

  • Drive advanced process control methodologies (SPC, Cp/Cpk optimization, digital control systems) to ensure world-class process capability.
  • Lead critical-to-quality (CTQ) identification and risk mitigation through FMEA and control plan optimization.
  • Champion proactive defect prevention over reactive inspection.

3. Complex Problem Solving & Continuous Improvement

  • Lead resolution of high-impact, complex quality issues with significant business or customer impact.
  • Serve as the technical authority for root cause analysis and systemic corrective actions (8D, PST, DMAIC).
  • Ensure horizontal deployment of lessons learned across lines, products, and sites.
  • Identify and drive strategic improvement initiatives to reduce variation, cost of poor quality (COPQ), and customer complaints.
  • Integrate digital analytics to enable predictive quality and real-time decision-making.

4. Quality System & Cross-functional Leadership

  • Ensure CDU processes fully comply with global quality standards and customer-specific requirements.
  • Lead audits and act as the primary interface for customers on quality-related topics.
  • Drive system-level improvements beyond compliance toward best-in-class performance.
  • Act as a key quality partner to Operations, Engineering, NPI, and Supply Chain leadership teams.
  • Influence decision-making in process design, equipment selection, and production ramp-up.

5. New Product Introduction (NPI) & Change Management

  • Lead CDU quality readiness during NPI and engineering changes, including:
  • Process validation (IQ/OQ/PQ)
  • APQP / PPAP deliverables
  • Ensure smooth ramp-up of CDU products with stable yield and low defect escape.
  • Drive early design-for-quality (DFQ) and design-for-test (DFT) inputs.
  • Lead quality readiness for NPI and major process changes, ensuring robust validation (APQP, PPAP).
  • Mitigate quality risks during product launches and scale-up phases.
  • Ensure seamless transition from development to mass production.

6. Supplier & Component Quality Management

  • Define quality requirements for critical electronic components (ICs, sensors, connectors, PCBs).
  • Lead supplier quality issue escalation related to CDU failures.
  • Ensure incoming quality aligns with functional and reliability expectations.

Qualifications & Requirements

Education

  • Bachelor’s or above in Electrical Engineering, Electronic Engineering, Mechatronics, or related fields.

Experience

  • 5-8+ years in quality/process engineering, with strong exposure to CDU industry
  • Proven experience handling complex system-level quality issues.

Technical Expertise

  • Functional testing (FCT/EOL) and diagnostics
  • Software flashing and parameter control processes
  • FMEA (DFMEA/PFMEA)
  • Control Plans & SPC
  • APQP / PPAP

Leadership & Soft Skills

  • Strong cross-functional leadership and influencing capability
  • Ability to translate complex technical issues into business impact
  • Excellent communication skills across technical and non-technical stakeholders

Key Performance Indicators (KPIs)

  • CDU EOL First Pass Yield (FPY)
  • Test failure rate & false failure reduction
  • Defect escape rate (internal/external)
  • Field return / warranty reduction
  • Process capability (Cp/Cpk) of critical electronic parameters
  • COPQ reduction (scrap, rework, failure cost)
  • NPI launch quality performance

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About Johnson Controls

Johnson Controls: Enhancing the Intelligence of Buildings Your buildings have a purpose. They are places for people to live or work. Facilities for learning or healing. Venues for entertainment and shopping. Sites for the specialized storage of tangible goods or mission-critical data. Your buildings have a huge variety of functions; they are central to your mission. This is where Johnson Controls comes in, helping drive the outcomes that matter most. Through a full range of systems and digital solutions, we make your buildings smarter. A smarter building is safer, more comfortable, more efficient, and, ultimately, more sustainable. Most important, smarter buildings let you focus more intense

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