EQUIPMENT RELIABILITY ENGINEER (STARLINK)

At SpaceX we’re leveraging our experience in building rockets and spacecraft to deploy Starlink, the world’s most advanced broadband internet system. Starlink is the world’s largest satellite constellation and is providing fast, reliable internet to 9M+ users worldwide. We design, build, test, and operate all parts of the system – thousands of satellites, consumer receivers that allow users to connect within minutes of unboxing, and the software that brings it all together. We’ve only begun to scratch the surface of Starlink’s potential global impact and are looking for best-in-class engineers to help maximize Starlink’s utility for communities and businesses around the world.

The primary role of the Equipment Reliability Engineer is to identify and manage asset reliability risks that could adversely affect factory or business operations. As production develops and increases rate, the Equipment Reliability Engineer's primary goal is to achieve maximum asset and system up-time by implementing and executing plans to minimize production losses, unpredictable asset behavior, and unusually high costs for system maintainability. In addition, the Equipment Reliability Engineer acts as the accountable engineering resource in driving the design, build, and installation stages of new and modified assets as well as provides technical support to maintenance management, technicians, and production personnel to prevent and mitigate operational issues of critical equipment.

RESPONSIBILITIES:

• Work with project engineering to ensure the reliability and sustainability of new and modified installations
• Guide efforts to ensure consistency and maintainability of critical equipment, processes, utilities, facilities, controls, and safety/security systems
• Own equipment improvement plans for more responsive and developed preventative maintenance strategies, equipment effectiveness, and minimization of production downtime
• Define, design, develop, monitor, and refine an asset maintenance plan that includes value-added preventive maintenance tasks, minimization of high-cost low-value repairs, effective utilization of predictive, and other non-destructive testing methodologies
• Prepare asset documentation package for review of system mechanical design, controls, and software
• Develop engineering solutions to repetitive failures and equipment-specific problems that adversely affect plant operations including capacity, quality, cost, or regulatory compliance issues
• Work with production to perform analyses of assets including asset utilization rate, overall equipment effectiveness, remaining useful life, operational restrictions, and other parameters that define the operating condition, reliability, and costs of assets
• Provide technical support to production, maintenance management, and technical personnel
• Manage production requests for asset improvement, control functions, and data collection
• Apply value analysis to repair/replace, repair/redesign, and make/buy decisions

BASIC QUALIFICATIONS:

• Bachelor's degree in mechanical, electrical, aerospace, systems, or manufacturing engineering
• 1+ years of experience in an engineering role in manufacturing, integration, reliability, technical program management, and/or operations

PREFERRED SKILLS AND EXPERIENCE:

• Advanced degrees in engineering with reliability analysis experience through research and/or internships
• 2+ years of experience in a maintenance engineering role and reliability in a high-volume manufacturing, testing, or operational environment
• Hands-on experience with equipment control systems, machinery, and industrial automation
• Developed understanding of mechanical, fluid, and electrical components
• Ability to read and understand equipment schematics and OEM manuals
• Experience in using probability and statistical tools and methods
• Demonstrates critical thinking and problem-solving skills
• Detail-oriented, organized, and able to demonstrate a high sense of urgency
• Experience working with CMMS programs such as Maximo, SAP, Infor, etc.
• Certified reliability engineer (CRE) or maintenance & reliability professional (CMRP)

ADDITIONAL REQUIREMENTS:

• Physical effort including standing, lifting, and carrying equipment up to 25 lbs. unassisted
• Available to work extended hours and weekends as needed

MACHINE MAINTENANCE TECHNICIAN, PCB (STARLINK)

SpaceX is developing a low latency, broadband internet system to meet the needs of consumers across the globe. Enabled by a constellation of low Earth orbit satellites, Starlink will provide fast, reliable internet to populations with little or no connectivity, including those in rural communities and places where existing services are too expensive or unreliable.

We are looking for talented, creative, and driven technicians to drive manufacturing output and yield. You will have ownership of one or more process areas and will have the opportunity to directly impact Starlink’s products. You will have frequent interaction with engineering teams and leadership and will participate in developing and validating new equipment, processes, and technologies. The success of Starlink depends on the quality, reliability, cost, manufacturability, throughput, security, and user experience of the products that you will manufacture.

RESPONSIBILITIES:

• Perform planned maintenance and unplanned repairs of production line equipment that includes copper electroplating, chemical etching, ultrapure process water treatment, solder mask printing, automated laser and mechanical drilling, PCB layup and lamination, and/or plasma etching systems
• Perform planned maintenance and unplanned repairs of production line assets that includes SMT line equipment, epoxy dispensing printers, conveyor systems, thermal chambers, test reliability chambers, and vacuum systems
• Read and utilize schematics (mechanical/electrical/pneumatic/hydraulic) to troubleshoot systems down to the component level
• Read and safely execute lockout tagout procedures
• Utilize diagnostic equipment to monitor equipment performance, diagnose root cause, and make reliability improvement recommendations
• Use schematics, hand tools, electrical gauges, and common test equipment for calibration, diagnosis and repair, or maintenance of equipment
• Communicate with suppliers, specify requirements, get quotations, and submit purchase requisitions to purchase necessary items
• Provide feedback and work with maintenance and engineering and vendor teams to drive root cause of equipment downtime
• Conduct training for production personnel
• Operate material handling equipment including, but not limited to, scissor lifts and forklifts
• Perform other related duties, as assigned, for the purpose of ensuring an efficient and effective work environment

BASIC QUALIFICATIONS:

• High school diploma or equivalency certificate
• 2+ years of maintenance or troubleshooting experience with mechanical, electrical, pneumatic, and/or hydraulic systems

PREFERRED SKILLS AND EXPERIENCE:

• Experience maintaining PCB manufacturing equipment from vendors such as Temgtai, Benmayor, Schmoll, Shoda, Sigma Mecer, Wise, Advanced Engineering, Boffotto, Dynachem, Indubond, Machvision, or others
• Experience maintaining ASM-SMT, Flexlink, Heller, Pemtron, Koh Young, Thermotron, Envirotronic, ESpec, Mycronic, Nordson, and Beckhoff equipment
• Experience maintaining Engel plastic injection molding machines and Idra high pressure die casting machines
• 5+ years of experience as a maintenance technician or field service engineer
• Methodical approach to troubleshooting with high level of attention to detail
• Excellent manual dexterity in order to repair and perform preventative maintenance on manufacturing equipment
• Proficiently use a computer and MS Outlook and Word
• Ability to use power tools and hand tools
• Ability to read and interpret electrical, hydraulic and pneumatic schematics and drawings
• Ability to write detailed repair reports when necessary (skilled with use of Microsoft Office Suite)
• Ability to maintain a safe and clean working environment while adhering to company policies, quality policies, and industry standards
• Familiar with Lean or Six Sigma tools like Five Whys methodology
• Current or past certification for IPC-A-600, IPC-6012 or equivalent
• Current or past certification for IPC-J-STD-001 and/or IPC-A-610

ADDITIONAL REQUIREMENTS:

• Must be willing to work overtime, and/or weekends as needed
• Must be willing to work one or more of the following schedules:
  • A shift: 5:00am - 5:00pm (Sunday - Wednesday)
  • B shift: 5:00am - 5:00pm (Thursday - Wednesday)
  • C shift: 5:00pm - 5:00am (Sunday - Wednesday)
  • D shift: 5:00pm - 5:00am (Thursday - Wednesday)
• Must be able to lift up to 25 lbs. unassisted
• Must be able to walk and stand for long periods of time
• Must be comfortable working in a production environment with extensive use of hazardous chemicals such as acids, alkalis, and solvents
• Must be able to wear appropriate PPE for lab and electro-chemical manufacturing environment
• Must be comfortable with climbing up and down ladders, grasping, standing, lifting, bending, pulling, pushing, stooping, stretching, carrying, crawling, and maneuvering in tight spaces

MAINTENANCE ENGINEER, PCB (STARLINK)

At SpaceX we’re leveraging our experience in building rockets and spacecraft to deploy Starlink, the world’s most advanced broadband internet system. Starlink is the world’s largest satellite constellation and is providing fast, reliable internet to 9M+ users worldwide. We design, build, test, and operate all parts of the system – thousands of satellites, consumer receivers that allow users to connect within minutes of unboxing, and the software that brings it all together. We’ve only begun to scratch the surface of Starlink’s potential global impact and are looking for best-in-class engineers to help maximize Starlink’s utility for communities and businesses around the world.

The primary role of the Equipment Reliability Engineer is to identify and manage asset reliability risks that could adversely affect factory or business operations. As production develops and increases rate, the Equipment Reliability Engineer's primary goal is to achieve maximum asset and system up-time by implementing and executing plans to minimize production losses, unpredictable asset behavior, and unusually high costs for system maintainability. In addition, the Equipment Reliability Engineer acts as the accountable engineering resource in driving the design, build, and installation stages of new and modified assets as well as provides technical support to maintenance management, technicians, and production personnel to prevent and mitigate operational issues of critical equipment.

RESPONSIBILITIES:

• Work with project engineering to ensure the reliability and sustainability of new and modified installations
• Guide efforts to ensure consistency and maintainability of critical equipment, processes, utilities, facilities, controls, and safety/security systems
• Own equipment improvement plans for more responsive and developed preventative maintenance strategies, equipment effectiveness, and minimization of production downtime
• Define, design, develop, monitor, and refine an asset maintenance plan that includes value-added preventive maintenance tasks, minimization of high-cost low-value repairs, effective utilization of predictive, and other non-destructive testing methodologies
• Prepare asset documentation package for review of system mechanical design, controls, and software
• Develop engineering solutions to repetitive failures and equipment-specific problems that adversely affect plant operations including capacity, quality, cost, or regulatory compliance issues
• Work with production to perform analyses of assets including asset utilization rate, overall equipment effectiveness, remaining useful life, operational restrictions, and other parameters that define the operating condition, reliability, and costs of assets
• Provide technical support to production, maintenance management, and technical personnel
• Manage production requests for asset improvement, control functions, and data collection
• Apply value analysis to repair/replace, repair/redesign, and make/buy decisions

BASIC QUALIFICATIONS:

• Bachelor's degree in mechanical, electrical, aerospace, systems, or manufacturing engineering
• 1+ years of experience in an engineering role in manufacturing, integration, reliability, technical program management, and/or operations

PREFERRED SKILLS AND EXPERIENCE:

• Advanced degrees in engineering with reliability analysis experience through research and/or internships
• 2+ years of experience in a maintenance engineering role and reliability in a high-volume manufacturing, testing, or operational environment
• Hands-on experience with equipment control systems, machinery, and industrial automation
• Developed understanding of mechanical, fluid, and electrical components
• Ability to read and understand equipment schematics and OEM manuals
• Experience in using probability and statistical tools and methods
• Demonstrates critical thinking and problem-solving skills
• Detail-oriented, organized, and able to demonstrate a high sense of urgency
• Experience working with CMMS programs such as Maximo, SAP, Infor, etc.
• Certified reliability engineer (CRE) or maintenance & reliability professional (CMRP)

ADDITIONAL REQUIREMENTS:

• Physical effort including standing, lifting, and carrying equipment up to 25 lbs. unassisted
• Available to work extended hours and weekends as needed

SUPERVISOR, PCB MACHINE MAINTENANCE (STARLINK) – NIGHT SHIFT

At SpaceX we’re leveraging our experience in building rockets and spacecraft to deploy Starlink, the world’s most advanced broadband internet system. Starlink is the world’s largest satellite constellation and is providing fast, reliable internet to 9M+ users worldwide. We design, build, test, and operate all parts of the system – thousands of satellites, consumer receivers that allow users to connect within minutes of unboxing, and the software that brings it all together. We’ve only begun to scratch the surface of Starlink’s potential global impact and are looking for best-in-class engineers to help maximize Starlink’s utility for communities and businesses around the world.

SpaceX is looking for an experienced machine maintenance supervisor to oversee maintenance activities that support the Starlink program. The maintenance supervisor will be responsible for building the team and developing all the processes necessary to create a high performing maintenance department. This candidate should have strong leadership skills and extensive experience managing schedules and workflows while working in a fast paced environment, .

RESPONSIBILITIES:

• Build and lead a competent team of multi-skilled technicians capable of dealing with the varying process equipment supporting the build process
• Create and update PM work plans and schedules for all assets
• Support the engineers/planner with establishing the type of corrective maintenance and requested completion date, based on the analyses of each asset in failure, in order to create the required PM schedule
• Partner with engineering team, keeping up to date with all new developing technology that could improve our production operations
• Build a spares inventory that supports the maintenance strategy for each equipment type
• Responsible for supporting the scheduler to assign technicians and contractors to complete all PM schedule
• Responsible for supervising the execution of all maintenance work including emergency breakdown situation and monitoring progress
• Troubleshooting as needed to ensure a timely completion
• Communicate progress to the stakeholders at any time during the work
• Develop and manage metrics like Uptime, OEE and mean time to repair that will steer the correct decision making in the department
• Responsible for verifying all activities have been executed as planned and confirming that the asset is working again, according to required values
• Establish possible residual effects and take required action to prevent problems from reoccurring
• Responsible for root cause analysis reports to feedback learning and improvement opportunities to the maintenance engineers and asset owners to further improve maintenance performance
• Assign the correct skills to each situation and maintain a skills matrix for all technicians and identify their training needs
• Report and keep a daily log of activities, create major breakdown reports, and manage workforce shift utilization as well as absence request

BASIC QUALIFICATIONS:

• Bachelor’s degree and 2+ years of professional experience in machining, maintenance, or production/manufacturing; OR 5+ years of professional experience in machining, maintenance, or production/manufacturing
• 2+ years of experience in a direct leadership role

PREFERRED SKILLS AND EXPERIENCE:

• Degree in an engineering discipline
• Ability to effectively communicate (verbal and written) with engineering and production teams
• Ability to adapt to constant changing work assignments and a fast paced work environment
• Experience applying lean manufacturing principles, and efficiency methods

ADDITIONAL REQUIREMENTS:

• Must be willing to work night shift:
  • C shift: 5:00pm – 5:00am, Sunday – Wednesday
  • D shift: 5:00pm – 5:00am, Wednesday – Saturday
• Ability to lift 25 lbs. unassisted
• Ability to lift, stand, climb, bend, grasp, sit, pull, push, stoop, stretch, and carry are generally required to perform the functions of this position
• Must be willing to work extended hours and/or weekends as needed

MACHINE MAINTENANCE ASSOCIATE (STARLINK)

One of the most ambitious missions that SpaceX has undertaken to date, the Starlink satellite constellation is our solution to providing fast and reliable internet to the entire world. This facility in Bastrop, TX manufactures the high-volume consumer products that we ship directly to customers. Our customers currently include teachers in the most remote parts of the Amazon, researchers in Antarctica, digital nomads who travel via RV, emergency responders, commercial airlines, cruise lines, and residential users who live in more rural or developing areas.

This Machine Maintenance Associate position supports the Starlink product factory and manufacturing operation, which continues to grow as demand for Starlink increases globally. This is a hands-on position that operates light equipment and performs basic assembly tasks in an organized and efficient manner. We are looking for motivated and well-rounded workers to help ensure the productivity and reliability of our manufacturing facility, ultimately ensuring that we can produce thousands of Starlink kits every day. 

RESPONSIBILITIES:

• Support Starlink factory maintenance activities
• Perform mechanical/electrical assembly of user terminal components, subassemblies, and final products
• Use hand tools, handheld measurement tools (e.g., calipers, micrometers), and light equipment (e.g., drills, crimpers, presses)
• Operate, program, load, troubleshoot, and maintain automated equipment; execute calibration schedules
• Manage inventory for consumables, stock, and engineering/development shop requests
• Assist engineers/technicians with development builds, Starlink factory maintenance, and site improvements
• Operate material handling equipment (forklift, pallet jack, scissor lift) per safety guidelines
• Ensure product quality, conformance to design requirements, and prioritize safety at all times
• Maintain clean, organized workspaces with general clean-up and thorough organization
• Keep computer records up to date
• Perform miscellaneous tasks as directed
• Put safety as number one priority

BASIC QUALIFICATIONS:

• High school diploma or equivalency certificate
• Previous maintenance or production experience

PREFERRED SKILLS AND EXPERIENCE:

• 3+ years of mechanical or electrical troubleshooting experience
• Experience working in an electro-mechanical manufacturing company, a precision manufacturing company, or high-volume manufacturing company
• Experience with electrical wiring
• Electro-mechanical assembly and prototype development experience
• Experience setting up and running tests and experiments
• Methodical approach to troubleshooting with high level of attention to detail
• Ability to use power tools and hand tools
• Ability to maintain a safe and clean working environment while adhering to company policies, quality policies, and industry standards
• Demonstrated ability to read, interpret, and work from drawings and controlled documentation such as: layout drawings, mechanical drawings, assembly procedures/work instructions, schematics, engineering drawings, and parts lists
• Able to proficiently use a PC, Microsoft Windows, and Microsoft Office suite

ADDITIONAL REQUIREMENTS:

• Must be physically capable of performing manual labor tasks (able to lift 25 lbs. unassisted)
• Must be able to work while standing on lifts and ladders
• Must be able to stand for up to 8 hours during the day
• Must be able to stoop, bend, crawl, and being able to maneuver in tight spaces
• Must be able to wear appropriate PPE for lab and electro-chemical manufacturing environment
• Must be able to work all shifts, as needed
  • A shift: Sun-Wed, 5AM-5PM
  • B shift: Wed-Sat, 5AM-5PM
  • C shift: Sun-Wed, 5PM-5AM
  • D shift: Wed-Sat, 5PM-5AM
• Must be able to work overtime and be available for weekends as needed

EQUIPMENT RELIABILITY ENGINEER (STARLINK)

At SpaceX we’re leveraging our experience in building rockets and spacecraft to deploy Starlink, the world’s most advanced broadband internet system. Starlink is the world’s largest satellite constellation and is providing fast, reliable internet to 9M+ users worldwide. We design, build, test, and operate all parts of the system – thousands of satellites, consumer receivers that allow users to connect within minutes of unboxing, and the software that brings it all together. We’ve only begun to scratch the surface of Starlink’s potential global impact and are looking for best-in-class engineers to help maximize Starlink’s utility for communities and businesses around the world.

The primary role of the Equipment Reliability Engineer is to identify and manage asset reliability risks that could adversely affect factory or business operations. As production develops and increases rate, the Equipment Reliability Engineer's primary goal is to achieve maximum asset and system up-time by implementing and executing plans to minimize production losses, unpredictable asset behavior, and unusually high costs for system maintainability. In addition, the Equipment Reliability Engineer acts as the accountable engineering resource in driving the design, build, and installation stages of new and modified assets as well as provides technical support to maintenance management, technicians, and production personnel to prevent and mitigate operational issues of critical equipment.

RESPONSIBILITIES:

• Work with project engineering to ensure the reliability and sustainability of new and modified installations
• Guide efforts to ensure consistency and maintainability of critical equipment, processes, utilities, facilities, controls, and safety/security systems
• Own equipment improvement plans for more responsive and developed preventative maintenance strategies, equipment effectiveness, and minimization of production downtime
• Define, design, develop, monitor, and refine an asset maintenance plan that includes value-added preventive maintenance tasks, minimization of high-cost low-value repairs, effective utilization of predictive, and other non-destructive testing methodologies
• Prepare asset documentation package for review of system mechanical design, controls, and software
• Develop engineering solutions to repetitive failures and equipment-specific problems that adversely affect plant operations including capacity, quality, cost, or regulatory compliance issues
• Work with production to perform analyses of assets including asset utilization rate, overall equipment effectiveness, remaining useful life, operational restrictions, and other parameters that define the operating condition, reliability, and costs of assets
• Provide technical support to production, maintenance management, and technical personnel
• Manage production requests for asset improvement, control functions, and data collection
• Apply value analysis to repair/replace, repair/redesign, and make/buy decisions

BASIC QUALIFICATIONS:

• Bachelor's degree in mechanical, electrical, aerospace, systems, or manufacturing engineering
• 1+ years of experience in an engineering role in manufacturing, integration, reliability, technical program management, and/or operations

PREFERRED SKILLS AND EXPERIENCE:

• Advanced degrees in engineering with reliability analysis experience through research and/or internships
• 2+ years of experience in a maintenance engineering role and reliability in a high-volume manufacturing, testing, or operational environment
• Hands-on experience with equipment control systems, machinery, and industrial automation
• Developed understanding of mechanical, fluid, and electrical components
• Ability to read and understand equipment schematics and OEM manuals
• Experience in using probability and statistical tools and methods
• Demonstrates critical thinking and problem-solving skills
• Detail-oriented, organized, and able to demonstrate a high sense of urgency
• Experience working with CMMS programs such as Maximo, SAP, Infor, etc.
• Certified reliability engineer (CRE) or maintenance & reliability professional (CMRP)

ADDITIONAL REQUIREMENTS:

• Physical effort including standing, lifting, and carrying equipment up to 25 lbs. unassisted
• Available to work extended hours and weekends as needed